Profax 500 AMP MIG User Manual
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®
Complete Mig Gun Packages
Longer length guns available upon request.
PART NO. DESCRIPTION
500-3545-10 10’ in length, .035-.045 wire size (use w/45-3545-15 liner)
500-052-10 10’ in length, .052 wire size (use w/45-116-15 liner)
500-116-10 10’ in length, 1/16” wire size (use w/45-116-15 liner)
500-564-10 10’ in length, 5/64” wire size (use w/45-564-15 liner)
500-332-10 10’ in length, 3/32” wire size (use w/45-332-15 liner)
500-764-10 10’ in length, 7/64” wire size (use w/45-764-15 liner)
500-3545-12 12’ in length, .035-.045 wire size (use w/45-3545-15 liner)
500-052-12 12’ in length, .052 wire size (use w/45-116-15 liner)
500-116-12 12’ in length, 1/16” wire size (use w/45-116-15 liner)
500-564-12 12’ in length, 5/64” wire size (use w/45-564-15 liner)
500-332-12 12’ in length, 3/32” wire size (use w/45-332-15 liner)
500-764-12 12’ in length, 7/64” wire size (use w/45-764-15 liner)
500-3545-15 15’ in length, .035-.045 wire size (use w/45-3545-15 liner)
PART NO. DESCRIPTION
500-052-15 15’ in length, .052 wire size (use w/45-116-15 liner)
500-116-15 15’ in length, 1/16” wire size (use w/45-116-15 liner)
500-564-15 15’ in length, 5/64” wire size (use w/45-564-15 liner)
500-332-15 15’ in length, 3/32” wire size (use w/45-332-15 liner)
500-764-15 15’ in length, 7/64” wire size (use w/45-764-15 liner)
500-3545-20 20’ in length, .035-.045 wire size (use w/45-3545-25)
500-052-20 20’ in length, .052 wire size (use w/45-116-25)
500-116-20 20’ in length, 1/16” wire size (use w/45-116-25)
500-564-20 20’ in length, 5/64” wire size (use w/45-564-25)
500-3545-25 25’ in length, .035-.045 wire size (use w/45-3545-25)
500-052-25 25’ in length, .052 wire size (use w/45-116-25)
500-116-25 25’ in length, 1/16” wire size (use w/45-116-25)
500-564-25 25’ in length, 5/64” wire size (use w/45-564-25)
Made in U.S.A.
P.O. Box 898 • Pearland, TX 77588-0898
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500 Amp Mig Gun Parts List
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NO. PROFAX DESCRIPTION
1. PX25CT-50 Nozzle 1/2”, coarse thread
PX25CT-62 Nozzle 5/8”, coarse thread (std.)
PX25CT-75 Nozzle 3/4”, coarse thread
1a. PX25I-62 Nozzle 5/8”, self insulated
PX25I-75 Nozzle 3/4”, self insulated
2. PX35CT Insulator, use w/coarse
thread nozzle (std.)
2a. PX35CT-HT Insulator, high temp
3. PX15H35 Contact tip .035
PX15H45 Contact tip .045
PX15H52 Contact tip .052
PX15H116 Contact tip 1/16”
PX15H564 Contact tip 5/64”
PX15H332 Contact tip 3/32”
PX15H764 Contact tip 7/64”
PX15AH364 Contact tip 3/64” (for aluminum)
PX15AH116 Contact tip 1/16” (for aluminum)
PX15HFC35 Contact tip .035
PX15HFC45 Contact tip .045
PX15HFC52 Contact tip .052
PX15HFC116 Contact tip 1/16”
PX15HFC564 Contact tip 5/64”
PX15HFC332 Contact tip 3/32”
PX15HFC764 Contact tip 7/64”
PX15AHFC364 Contact tip 3/64” (for aluminum)
PX15AHFC116 Contact tip 1/16” (for aluminum)
4. PX55 Gas diffuser
(use w/45-564 & 45N-116)
PX55SW Gas diffuser (use w/45-3545,
45-116, 45N-3545)
PX55H Gas diffuser
(use w/45H-332, & 45H-764)
5. PX44C Set screw for gas diffuser/conduit
6. PX65-45J Jacketed conductor tube 45°
PX65-60J Jacketed conductor tube 60°
PX65-60-3RJ Jacketed conductor tube 60°, 3” R.
PX65-180J Jacketed conductor tube 180°
PX65-45 Conductor tube 45°
PX65-60 Conductor tube 60° (Std.)
PX65-60-3R Conductor tube 60°, 3” R.
PX65-80 Conductor tube 80°
PX65-180 Conductor tube 180°
6a. PX75 Replacement neoprene insulator
7. PX65N Nipple
8. PX114 Separator
9. PXA-532-24 9/16-18 ball point screws
10. PX104 Cable connector block assembly
NO. PROFAX DESCRIPTION
11. PX154 Hanger
12. PX85 Handle w/binder screws
13. PX124FM Binder screws for handle
14. PX134-15 Clamp - handle
15. PXAL-300-25 7/32” hex wrench
16. PX44-25 5/64” hex wrench
17. PX94C Switch contacts w/screws
18. PX94R Trigger switch assembly
19. PX145-6 Hose support - handle
20. PX500-10 10’ replacement cable assembly
PX500-12 12’ replacement cable assembly
PX500-15 15’ replacement cable assembly
PX500-20 20’ replacement cable assembly
PX500-25 25’ replacement cable assembly
PX500K Cable, bulk (per foot)
PX500CK Cloth wrapped cable, bulk (per
foot) for gun lengths over 15’.
20a.PX244 Terminal
21. PXR185-S Spring
22. PX134-15 Clamp - connector block
23. PX194 Connector tab assembly
24. PXR185-H Housing
25. PXR185-SC Screws for housing (4)
26. PXR175-UA Standard connector plug w/65N
PXR175-UAG Connector plug w/gas hole w/65N
27. PX44C Set screw for conduit 8-32
®
28. PXR175-L Connector, Lincoln
®
PXR175-M Connector, Miller (w/175M-N nipple)
PXR175-T Connector, standard
28a PX225 O-ring
29. PX45-3545-15 15’ wire conduit assembly used
w/.035-.045 dia. wire
PX45-116-15 15’ wire conduit assembly used
w/1/16” dia. wire
PX45-564-15 15’ wire conduit assembly used
w/5/64” dia. wire
PX45H-332-15 15’ wire conduit assembly used
w/3/32” dia. wire
PX45H-764-15 15’ wire conduit assembly used
w/7/64” dia. wire
PX45-3545-25 25’ wire conduit assembly used
w/.035-.045 dia. wire
PX45-116-25 25’ wire conduit assembly used
w/1/16” dia. wire
PX45-564-25 25’ wire conduit assembly used
w/5/64” dia. wire
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Summary of Contents
Page 1 - 500 Amp Mig Gun Parts List
®Complete Mig Gun PackagesLonger length guns available upon request.PART NO. DESCRIPTION500-3545-10 10’ in length, .035-.045 wire size (use w/45-3545-
Page 2 - 00011OG101205
00011OG101205INSTALLATION1.) Lay the PROFAX Mig-Gun out in a straight line.2.) Push the brass connector end of the gun cable into the brass adapter on
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