Profax AEC 200 User Manual

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00019OG1106
MODEL AEC 200
SPOOL GUNS
AEC 200
OPERATION and PARTS MANUAL
Available Through your Welding Supply Distributor
®
Mailing:
P.O. Box 898
Pearland, TX 77588-0898
Shipping:
1603 North Main
Pearland, TX 77581-2803
®
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Summary of Contents

Page 1 - SPOOL GUNS

00019OG1106MODEL AEC 200 SPOOL GUNSAEC 200OPERATION and PARTS MANUALAvailable Through your Welding Supply Distributor®Mailing:P.O. Box 898

Page 2 - WARRANTY

115 VOLT ACPOWER CABLEMODELAEC 200-2CONTROL115 VOLT AC*PLUG NOT INCLUDED“GUN”RECEPTACLEWELDING CABLE FROMPOSITIVE OUTPUT TERMINALON POWER SOURCEMULTI

Page 3

115 VOLT ACPOWER CABLEMODELAEC 200-2CONTROL115 VOLT AC*PLUG NOT INCLUDED“GUN”RECEPTACLEWELDING CABLE FROMPOSITIVE OUTPUT TERMINALON POWER SOURCEMULTI

Page 4 - INSTALLATION

1110CONTACTORFor use in installing a model AEC 200 Welding Gun to constant current (DC Stick or DC Tig) welding power sources.MODEL AEC 200-CWARNINGDi

Page 5

1110CONTACTORFor use in installing a model AEC 200 Welding Gun to constant current (DC Stick or DC Tig) welding power sources.MODEL AEC 200-CWARNINGDi

Page 6 - DUTY CYCLE

CAUTIONShut off engine before attempting any installation. Moving parts and live electrical connections can maim or cause death.WARNINGDisconnect all

Page 7

CAUTIONShut off engine before attempting any installation. Moving parts and live electrical connections can maim or cause death.WARNINGDisconnect all

Page 8 - AEC 200-1

1514F1115 V AC24 VGRDCR1899635CR1BCR1SR1CR1ACR1TRIGGER(JOG optional)MCR1A47TS11234TS22221201615141323SPOOL GUNACCONTROL BOX WIRING AEC 200-1AEC 200 GU

Page 9

1514F1115 V AC24 VGRDCR1899635CR1BCR1SR1CR1ACR1TRIGGER(JOG optional)MCR1A47TS11234TS22221201615141323SPOOL GUNACCONTROL BOX WIRING AEC 200-1AEC 200 GU

Page 10 - AEC 200-2

1716Contactor and power cable plugs are not provided with the AEC 200-1 Control Box, due to its compatibility with such a large number of power source

Page 11

1716Contactor and power cable plugs are not provided with the AEC 200-1 Control Box, due to its compatibility with such a large number of power source

Page 12 - AEC 200-C CONTACTOR

1WARNINGS & SAFEGUARDS FORWELDING & CUTTING OPERATIONSImportant - Protect yourself and others! Remember that safety depends on you.The operat

Page 13

1918ELEC. PARTNO. COMP. NO. DESCRIPTION1 8333A Cover, top N/S*2 8334A Base3 K1 6275 Relay 110V DC4 7014B Buss cable5 W 6428 Contactor6 7014A Bus bar7

Page 14 - AEC 200-3A CONTACTOR

1918ELEC. PARTNO. COMP. NO. DESCRIPTION1 8333A Cover, top N/S*2 8334A Base3 K1 6275 Relay 110V DC4 7014B Buss cable5 W 6428 Contactor6 7014A Bus bar7

Page 15

2120REMOVAL & REPLACEMENT INFORMATIONA.) DRIVE ROLL (Fig. 1)1.) Unlatch swing out arm and rotate out away from drive roll.2.) Remove palnut from e

Page 16 - AEC 200-4 GUN WIRING

2120REMOVAL & REPLACEMENT INFORMATIONA.) DRIVE ROLL (Fig. 1)1.) Unlatch swing out arm and rotate out away from drive roll.2.) Remove palnut from e

Page 17

23223123 .023 Hard .0313356 .030-.035 Hard .0443299 .045 Hard .0603136 .030 Aluminum .0403115 .035-.047 Aluminum .0643135 1/16” Aluminum .0843067 .030

Page 18 - AEC CONTROL BOXES

23223123 .023 Hard .0313356 .030-.035 Hard .0443299 .045 Hard .0603136 .030 Aluminum .0403115 .035-.047 Aluminum .0643135 1/16” Aluminum .0843067 .030

Page 19

24PROFAX AEC-200, 200L & 200P SPOOL GUNS10515318272829252634173332313635373838a3939a58*57*424041454649a495197969594- Optional jog button9392919810

Page 20 - MAINTENANCE

24PROFAX AEC-200, 200L & 200P SPOOL GUNS10515318272829252634173332313635373838a3939a58*57*424041454649a495197969594- Optional jog button9392919810

Page 21

26 REBUILT AEC 200 WELDING GUNSSend us your "worn out" AEC 200 Welding Gun. Upon reciept of your old gun, we will send you a completely r

Page 22

1WARNINGS & SAFEGUARDS FORWELDING & CUTTING OPERATIONSImportant - Protect yourself and others! Remember that safety depends on you.The operat

Page 23

32ARC RAYS, MOLTEN MATERIAL, AND SPARKS CAN CAUSE EYE AND SKIN INJURY Always wear approved eye, ear, and body protection. Remove any and all combus

Page 24 - 7/8 - 14 Thd

32ARC RAYS, MOLTEN MATERIAL, AND SPARKS CAN CAUSE EYE AND SKIN INJURY Always wear approved eye, ear, and body protection. Remove any and all combus

Page 25

54OPERATIONThe Model AEC 200 Welding Gun will operate on numerous manufacturers welding power sources and is driven by a 24 volt DC permanent magnet m

Page 26 - PROFAX ESAB /AIRCO

54OPERATIONThe Model AEC 200 Welding Gun will operate on numerous manufacturers welding power sources and is driven by a 24 volt DC permanent magnet m

Page 27

76CONTROL BOXESFor use in connecting the AEC 200 Welding Gun to a constant voltage welding power source.WARNINGDisconnect all electrical power before

Page 28

76CONTROL BOXESFor use in connecting the AEC 200 Welding Gun to a constant voltage welding power source.WARNINGDisconnect all electrical power before

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