Profax PRO II x User Manual download pdf (Page 10)

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Charts & Tables

Section 4

Charts & Tables

DRIVE ROLL, KIT AND GUIDE CHART

RC 1 PIN REFERENCE

INTERCONNECTING & EXTENSION CORDS

PRO IIx PRO IVx

WIRE DIAMETER KIT NO. KIT NO. TYPE DRIVE ROLL INLET GUIDE OUTLET GUIDE INTER. GUIDE

.023/.025(.6mm ) 9095x 9110x V 9054 9070 9085 9131

.030 (.8mm ) 9095x 9110x V 9054 9070 9085 9131

.035 (.9mm ) 9096x 9111x V 9055 9071 9086 9131

.045 (1.2mm ) 9097x 9112x V 9056 9071 9086 9131

V - KNURLED

.030 (.6mm ) 9098x 9113x VK 9057 9070 9085 9131

.035 (.8mm ) 9099x 9114x VK 9057 9071 9085 9131

.045 (1.2mm ) 9100x 9115x VK 9058 9071 9086 9131

.052 (1.4mm ) 9101x 9116x VK 9059 9072 9087 9131

1/16 in. (1.6mm ) 9101x 9116x VK 9059 9072 9087 9131

PRESSURE ROLLS

FLAT SMOOTH --- --- --- 9052 STANDARD - FURNISHED WITH WIRE FEEDER -

CAN BE USED WITH V & V-KNURLED FEED ROLLS

FLAT KNURLED --- --- --- 9053 OPTIONAL - USED WHEN EXTRA DRIVE IS

NEEDED ON CORED WIRES

WELDING CABLE SELECTION TABLE

Total Cable (Copper) Length In Weld Circuit Not Exceeding

100 ft. 150 ft. 200 ft. 250 ft. 300 ft. 350 ft. 400 ft.

(30m) or Less (45 m) (60 m) (70 m) (90 m) (105 m) (120 m)

Welding 10 To 60% 60 Thru 100% 10 Thru 100%

Amperes Duty Cycle Duty Cycle Duty Cycle

100 4 4 4 3 2 1 1/0 1/0

150 3 3 2 1 1/0 2/0 3/0 3/0

200 3 2 1 1/0 2/0 3/0 4/0 4/0

250 2 1 1/0 2/0 3/0 4/0 2-2/0 2-2/0

300 1 1/0 2/0 3/0 4/0 2-2/0 2-3/0 2-3/0

* CAUTION! - 115 VAC should not be connected to pins A & G unless the 115/24 VAC transformer option (p/n 9045) is installed.

PIN PIN INFORMATION

A* 115 VAC power input through fuse F3 in respect to pin G

B Voltage return from pins A or D.

C Not used

D 24 VAC power input through fuse F2 in respect to pin G

E Contact closure to pin F in respect to TS1 jumper on terminals 1 & 2.

F Relay common to pins B & E in respect to TS1 jumper position.

G Circuit common for 24 and 115 VAC input power.

H Case ground

As viewed facing

rear of feeder.

NOTE: Control Cords come in 10 ft., 25 ft., 50 f t. & 100 ft. lengths and consist of an 8 Socket Plug,

Multi-conductor Cord(s) and necessary Wires or Plugs to connect to the power source.

When ordering - Add the length required to the end of the part number. (Example: 9225-10)

POWER SOURCE CORD END PLUG DESCRIPTION

FOR CONNECTION TO ST./NO. FROM WIRE FEEDER TO:

PLUG ONLY 9046 8 Socket Plug Only - Connects to rear of wire feeder

EXTENSION CORD 9240 8 Socket Free Hanging Plug to 8 Pin Free Hanging Female Receptacle.

( Extends between the wire feeder and the interconnecting cord. )

UNIVERSAL CORD 9225 7 Individual wires

PROFAX 9237 10 Pin Plug

AIRCO 9234 115V Male Plug on Power Cord and 2 Prong Twistlock Female on Contactor Cord

9226 3 Prong Male Twistlock on Power Cord and 2 Prong Twistlock Female on Contactor Cord

HOBART 9232 115V Male Plug on Power Cord and 5 Pin Plug on Contactor Cord

9233 19 Pin Plug

L - TEC 9230 7 Flat Pin Male Plug (AMP Style)

9231 19 Pin Plug

LINCOLN 9228 5 Individual Wires with Spade Connectors for Terminal Strip Hookup

9229 14 Pin Plug

MILLER 9226 3 Prong Male Twistlock on Power Cord and 2 Prong Twistlock Female on Contactor Cord

9227 14 Pin Plug

POWCON 9235 14 Pin Plug (only power sources w/115 VAC available at plug.)

THERMAL DYNAMICS 9227 14 Pin Plug

1 2 ... 5 6 7 8 9 10 11 12 13 14 15 ... 19 20

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Profax PRO II x User Manual Page 10

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