1918
ELEC. PART
NO. COMP. NO. DESCRIPTION
1 8333A Cover, top N/S*
2 8334A Base
3 K1 6275 Relay 110V DC
4 7014B Buss cable
5 W 6428 Contactor
6 7014A Bus bar
7 08106 Dinse panel mount (2)
8 R6 6010 Resistor 10 ohm 25 watt
9 R5 6013 Resistor 100 ohm 50 watt
ELEC. PART
NO. COMP. NO. DESCRIPTION
1 8328A Cover, top N/S*
2 8331A Base
3 6100 Fuse holder
4 F1 6101 Fuse 1¼ amp slo blo N/S*
5 7026 Strain relief
6 SR1 6314 Bridge rectifier
AEC CONTROL BOXES
AEC 200-3A
*N/S-Not Shown
ELEC. PART
NO. COMP. NO. DESCRIPTION
10 F1/F2 6100 Fuse holder
11 F1 6101 Fuse, 1¼ amp slo blo N/S*
12 F2 6102 Fuse, 2 amp slo blo
14 6104 Sensor lead
15 7026 Strain relief
16 6185 Line cord
17 PC1 6000B Printed circuit board assembly
18 6428FS Flash suppressor
AEC 200-C
For use in connecting the AEC-200 Welding Gun to a constant current stationary or engine driven welding power source not having a contactor.
Recommended for aluminum welding only.
ELEC. PART
NO. COMP. NO. DESCRIPTION
7 08106 Dinse panel mount (2)
8 W 6428 Contactor
9 6011 Varistor assembly
10 VR1 7014 Bus Bar (2)
11 6183 Cable, 5’ 18/3
For use with the AEC-200 Welding Gun and related controls, however, it may also be used in any application requiring a welding contactor, as long as
operating parameters are observed.
PREWELD CHECK LIST
A.) Make sure the AEC 200 Welding Gun is set up for wire size selected with, proper liner, contact tube and nozzle.
B.) All control cable and hose connections are tight.
C.) Mig wire installed counter clockwise feed-off.
D.) Proper shielding gas and flow selected and cylinder turned on.
E.) Power source on and set for required amperage (or voltage).
F.) Proper control box selected and properly installed.
G.) Welding wire extended from end of nozzle.
H.) Cover secured on gun.
We recommend using scrap metal for trial welds and adjusting gun speed, amps and voltage before your welding
operation. This will familiarize you with the guns operative characteristics.
SHUTTING DOWN
After your welding job is complete or work is stopped for any appreciable time proceed as follows:
A.) Turn power source off.
B.) Disconnect 115 V AC on control box if separate from power source.
C.) Turn shielding gas off.
D.) Make sure cover is secured on gun.
MAINTENANCE
*NOTE: Before performing any repairs or maintenance on Gun, BE SURE all sources of Power are TURNED OFF.
It is important to periodically inspect and clean if necessary the AEC 200 Welding Gun. Inspect the Gun as follows:
1.) Inspect cable/hose assembly, (power cords, control cables, gas hose) for frayed or cracked insulation.
Damaged wires and cables are hazardous to your health and should be repaired or replaced immediately.
2.) Look for and clean if necessary any grease or grime. Grease containing metallic particles can cause a short circuit.
3.) Check all mounting screws and nuts and make sure they are tight.
4.) Front cover should be in place during any welding operation. This keeps splatter from causing any short circuits.
15
4
16
10
2
5
18
6
7
14
15
3
17
8
9
23
13
14
15
16
20
21
22
110V DC RELAY
4
3
2
1
4
3
2
1
1
2
3
4
PROFAX INC.
MADE IN U.S.A.
AEC-200-3C REV. 1
7
8
2
6
11
5
9
10
3
(2 pages)
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